Inexpensive Window Trim

The windows in our house aren’t much to talk about. Just 36″ square vinyl windows in a typical ranch. I’m not sure how old they are as I know they aren’t original to the house, but were here when I bought it fifteen years ago. My wife, Anita, wanted to jazz them up a bit and give them some character, so she asked me to make trim to go around them.

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The first thing we did, was to take out the marble sill, which was the hardest part. Sometimes they get stuck inside the frame, so I had brake them apart in order for them to come loose. If I was lucky, I could cut the sealant around the sill and jimmy it loose.

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I made a new sill out of 7/8″ thick maple. I tried to get rift sawn material so it wouldn’t warp too bad. I cut notches on both sides of the sill so it would stick out on the wall so the 1×4’s could lay on top of it.

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We wanted the header to have character so we took a 1×6 of pine and attached a 1×2 on the top. We then laid a cove molding on the 1×6.

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Using my small miter box, I was able to cut the tiny pieces of cove for the ends.

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I then took a piece of pine 1/2″ thick and used my block plane to shape the corners and ends to create a bullnose. I pinned everything together  with my 18 gauge pneumatic nailer to complete the header.

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Back at the window, I measured, cut, and nailed the rest of the pieces to the wall using a 15 gauge finish nailer. I trimmed the maple sill so that there would be a 3/4″ overhang to sides on both ends.

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Here’s the close up of the header nailed to the wall. The 1/2″ thick bullnose hangs over 1/2″ on both sides of the frame.

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After filling the nail holes with putty, Anita caulked, primed, and painted the window trim. We did both windows in our bedroom the same way. The next step is to frame around the closet, paint the room, get a new headboard, new blinds, ceiling fan, rug, etc… I don’t know, ask Anita, she’s the designer. haha

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The Damaged Pinky

If you know me, then you know I don’t do woodworking for a living. I’m actually a sales rep for one of the largest building manufacturers in the country. I sell patio block, mulch, and concrete mix to Lowe’s and Home Depot’s in the Cincinnati, Dayton area. Unfortunately, I got hurt at work.

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Part of my job is to get my stores ready for spring by making patio hardscape displays on the shelves of the garden department. While in one of my Home Depot’s, I removed the old display and had to put a shelf in its place. In order to get the beam locked in place, I had to hammer it down so that the little nibs would lock in the hole properly. I got the right side of the beam hammered in place, when I was working on the left side. Being right-handed, I was using my left hand to hold the beam against the rack pushing it forward while swinging a 3 lb hammer with my right arm. Just as luck would have it, hammering across my body, I barely nicked my pinky finger with the end of the hammer. Had I not been swinging so hard, it would have just caused a blood blister, but because I was wailing at the beam with such force, the blow blew the tip of my pinky open. As soon as I felt it, I knew it wasn’t good, but I didn’t know how bad the cut was until I went to the bathroom to clean it up. Once there, I realized I had to go get stitches as I could I open up the top of my pinky finger.

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I traveled to a nearby hospital where they put five stitches in my finger. I also found out through x-rays that I broke my bone as well. I have to wear a splint for the next month. I always thought that if I ever cut one of my fingers open, it would be from a band saw blade,  chisel, or a knife. I never thought it would be from the brute force of a 3lb drilling hammer.

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The stitches came out last week and I should be fine in about a  month. I’ll need to keep the splint on my finger as the bone heals, but it’s not a big deal. The protrusion of the splint from the top of my finger keeps me from hitting my pinky on objects. I take off the bandage everyday and clean the wound. You can see how much my finger has swelled from the blow. I feel stupid for hitting my finger, but it was more of an accident than anything.

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