Over the past few months, I’ve been making and selling these Ohio signs in our booths in the antique malls we rent space in. They’re super simple to make. Just old scrap wood I have lying around, painted and stained to make it look like old barn wood. Then I cut the wood out from a pattern and attach the pieces to a plywood back.
They’ve been so popular, I decided to make a Kentucky one as well since Cincinnati is near the Kentucky border. The Ohio signs are about 15″ x 16″ so I knew I wanted the Kentucky one to be about 24″ long. The problem was that I didn’t have a map of Kentucky that was 24″ large. I decided to Google image a map of Kentucky and print it out on my printer. That left me with a map that was 10 1/2″ long, but I didn’t have a scaling ruler that would work for that size.
I decided to make a scaling ruler where 10 1/2″ equals 24″ in scale. I grabbed a piece of plywood and ran a line down the board 10 1/2″ wide. I then took my ruler and put the end of the ruler on the line and angled it so that the 12″ mark would be at the other end of the board. I then made a mark on every 1/2″ increment giving me 24 equal units for the 10 1/2″ length.
I then drew the lines down the board, grabbed a scrap stick and transferred those increments to the board creating my scaled ruler. The units didn’t have to be perfect. I was just trying to get an approximate measurement.
I then used that scaled ruler and marked lines on both the horizontal and vertical axis of the map creating a grid.
I then drew 1″ grids on the piece of plywood and drew the pattern of the map onto the wood carefully transferring the image of each little box to the corresponding box on the plywood. This is very similar to games I played as a kid where you would have to create a picture based off random shaded box patterns.
Once the pattern was transferred, I cut it out on the band saw. The template ended up being 24″ long by 12″ tall.
Here’s the finished Kentucky sign. I shared this image on Instagram and someone wants me to make him one. The work is already paying off. Merry Christmas!