Big Ole Wood Shelf

Several months ago, I started making a shelving unit out of southern yellow pine that my wife asked me to make for her booth. I got this far and it sat in my shop unfinished for months. After much contemplation, my wife and I both realized that the shelving unit was really too big to fit in our Ford Edge.

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The best thing we could do, is take it apart and resize the thing smaller so we wouldn’t have to rent a trailer to transport it. Luckily, I put the shelf together almost entirely with pocket screws. The part that was glued, I cut apart on the band saw.

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After, I cut the shelves shorter, I used my router and cut floating tenons on all the pieces instead of using pocket holes screws like I did before.

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A few hours later, I had the new resized shelving unit put back together. The height stayed the same at five feet, but the length was cut down from five feet to forty inches so that it would fit in our car.

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My wife always wanted the unit to roll so I added four old casters to the bottom. We actually bought the casters many months before we decided to make the shelving unit just in case someday we needed them.

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With 1/2″ plywood installed for the shelves, the unit was built, but unfinished.

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Anita wanted the unit to look somewhat old, so I smacked the wood around with a hammer and crowbar to give it an aged look.

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I bought a few piece of thin gauge metal, drilled some holes in it, bent it over in my vise, painted them black, and screwed them to the corners of the shelving unit to give it a more industrial look. The brackets and the dark stain really makes the unit pop. Now it was ready to throw in the Edge and bring it to our booth. Saved us $50 not having to rent a trailer and we both feel it looks nicer then it did before.

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Porter Cable Restorer

This week while traveling through the Lowe’s stores I call on, I stumbled upon this sander in the tool aisle. It’s called a restorer that uses a sanding drum to sand wood. It was originally $129.00, but Lowe’s had it on clearance for $69.00. I thought it was too good of a deal to pass up so, I bought the tool along with a box of 80 grit sanding sleeves and a paint removal wheel.

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I’ve seen a tool like this being used one day while watching This Old House. Norm traveled to a cabinet shop that builds furniture out of old barn wood. They were using a Makita wheel sander to sand away all the dirt and paint to give the boards a clean look without removing the character of the old wood.  I looked on Amazon to see how much the Makita costs and read the customer reviews. You can read about it here. Even though the Makita has a 7.8 amp motor while the Porter Cable only has 3.5 amps, both machines use 4″ drums, so I thought picking up this Porter Cable restorer for $69.00 was a steal.

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I grabbed a piece of old flooring and tried the tool out.The restorer comes with a variety of sanding grits, from 60-120 so, I slid on a 80 grit sleeve and gently placed it on the wood being careful not to put too much pressure on the machine so it would not dig in.

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After a few light passes, the wood was clean from dirt and grime. I even hooked up my shop vacuum to the restorer and very little dust, if any, escaped. The beauty of this tool is because it is a sanding drum, it slightly bounces off the surface following any irregularities in the wood. Had I used a belt sander to sand the board, the bottom plate of the sander would have flatten any of those irregularities away. After I was done sanding, the wood still had an old look, but was clean from dirt and grime.

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Impressed with its performance, I decided to clean off the top of my workbench. You can see the difference between the sanded surface with just one pass with the restorer. The tool even has variable speed so I can gauge how aggressive the drum will sand.

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You can buy a wheel to remove rust and paint from metal for about $12.00. When I use this wheel, I’ll make sure I won’t hook up the restorer to my shop vac. It’ll be just my luck that I’ll suck in a spark that will ignite the dust inside the vacuum bag creating a dust bomb. No thanks.

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